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Intelligent Lean Manufacturing

Intelligent Lean Manufacturing

With a global footprint, SIRIO operates seven automated production facilities across China, the U.S., and Europe, ensuring efficient and reliable supply capabilities. SIRIO’s intelligent lean manufacturing model represents a deep integration of automation and lean principles. We combine extensive advanced hardware with digital systems such as MES and ERP, achieving real-time connectivity between software and equipment for intelligent, synchronized production.

Global Supply Chain

Seven sites across China, the U.S., and Europe support remote ordering and local intelligent manufacturing for secure, uninterrupted supply.

移动地图

中国·汕头

Home to SIRIO’s Global Headquarters, this 30000-square-meter facility integrates lean manufacturing, automation, and smart technologies for streamlined, high-efficiency operations. Serving as SIRIO's largest softgel production bases, they deliver diverse dosage forms including plant-based softgels, enteric-coated softgels, and chewable softgels. Recognized as a National “Green Factory” in 2023.
  • Intelligent softgel workshop featuring 18 production lines, achieving 40% capacity increase and 35% shorter delivery cycle
  • Advanced testing center with CNAS accreditation, with over 2000 testing capabilities, and an in-house food inspection rate of 99%
  • Green manufacturing through energy management and water recycling systems

Production Scope

Shantou Industrial Park I: Various dosage forms including softgels, solid dosage forms, and beverages

Shantou Industrial Park II: Innovative forms including Chewlip, gel candy, and burst beads

Certifications

BRCGS, TGA, NPAUL, UL 21 CFR Part 111, ISO9001, ISO14001, ISO45001, ISO45001 NSF, AEO, HACCP, Sedex, CNAS, USDA Organic, Animal OriginProducts Registered in EU. HCA-Halal, FOS

Address

Industrial Park I: No.83 Taishan Rd, Longhu District, Shantou

Industrial Park II: No. 11 Zhuye South Street, Huangshan Rd, Longhu District, Shantou

中国·马鞍山

A smart factory spanning over 300 mu, integrating R&D and testing, manufacturing, and intelligent warehousing. It offers end-to-end services covering product development, production, and packaging. Fully equipped with R&D laboratories and testing centers, it specializes in nutritional gummies, beverages, and powder products. In 2023, it was honored as both a “Smart Factory” and “Green Factory” in Anhui Province.
  • Capabilities for both large-scale customized production and flexible small-batch manufacturing
  • 1000+ testing methodologies, 200+ non-standard internal control methods, with self-inspection for over 99% of all projects
  • 45000m² logistics center with fully digitalized management, improving warehouse efficiency by over 70%

Production Scope

Dosage forms including nutritional gummies, beverages, powders, tablets, and hard capsules

Certifications

BRCGS, HACCP, ISO9001, NPA, UL, NSF, ISO14001, ISO45001, ISO50001, ISO27001, USDA Organic, Indonesian Halal, Eu Organic Certification

Address

No. 1980, South Hongqi Rd, Yushan District, Ma'anshan, Anhui

中国·珠海

Located in the Zhuhai–Macau Cross-Border Industrial Area, the first of its kind in China, this facility offers one-stop cross-border business support for partners. It operates in synergy with SIRIO’s global production network, integrating key functions including procurement, logistics, R&D, manufacturing, packaging, and regulatory compliance. The site is positioned to serve as a global hub for the delivery of “the fourth meal in nutrition”.
  • Leveraging the industrial zone and policy advantages for 7-14 day expedited shipping
  • Advanced smart production and packaging lines with an annual capacity of tens of millions
  • Rapid testing and certification services with COA documents and CNAS reports readily available

Production Scope

Various dosage forms including softgels, hard capsules, and tablets; packaging and production for personalized nutrition packs and other products

Address

2F&4F, Zone A, Yinji Cross-border Complex Building, 37# Warehouse, Zhongxin Rd., Cross-Border Industrial Area, Zhuhai Free Trade Zone, Xiangzhou District, Zhuhai, Guangdong Province, China

德国·普利茨瓦尔克

Boasting more than three decades of expertise, the Pritzwalk site is recognized as one of Europe’s leading softgel manufacturers, with a strong focus on complex product development and production. In October 2024, two newly installed automated packaging lines were officially launched, marking the completion of end-to-end capabilities at the site, from formulation development and manufacturing to final product packaging.
  • Multidisciplinary expert team supporting all aspects, from production and R&D to marketing
  • Quality management throughout the entire production process for high-quality delivery
  • Sustainable operations through energy-efficient facilities and energy recovery technologies

Production Scope

Gummies, softgels, solid dosage forms

Certifications

Pharma GMP, IFS, BRCGS, FDA, FOS, MSC, Feed, Eu Organic Certification, Halal or Kosher

Address

Am Hunengrab 20 16928 Pritzwalk Brandenburg, Germany

美国·加州工业城

Best Formulations is a renowned CDMO in the U.S. dietary supplement industry, with 40 years of expertise, recognized for plant-based softgel manufacturing. BF offers end-to-end gummy production services, backed by a dedicated formulation team and advanced manufacturing equipment. The facility is capable of producing heat-stable gelatin gummies, plant-based options, sugar-free formulations, and complex multi-ingredient varieties.
  • Expert R&D team supporting customer formulation innovation
  • Comprehensive quality management for premium product supply
  • Multiple high-speed automated bottling lines with tablet pouch packaging capabilities

Production Scope

Softgels, gummies, hard capsules, tablets, powders

Certifications

NSF-455-2 GMP for Dietary supplement, NSF Sport, USDA Organic Certification, SMETA, lSO 22716 for Personal Care facility

Address

17758 Rowland St, City of industry, CA 91748

Five Intelligent Modules for Efficient Delivery

SIRIO embraces a human-centered, lean-driven, and 5T-integrated digital philosophy. Through the implementation and application of five intelligent modules, the company has achieved intelligent, lean manufacturing, enhancing precision, flexibility, and efficiency in production management.

1.Data Cube
2.MES/SCADA
3.Intelligent Diagnostics and Operations for Factory Applications
4.Intelligent Workshop and Logistics Center
5.Intelligent Production Scheduling

Automation Technology for Faster Market Launch

Automatic Stretch Wrapper

Automatic Stretch Wrapper

Designed for production line integration

Automated film loading and cutting for unmanned operation

High-speed, stable wrapping performance

ABB Dedicated Palletizer

ABB Dedicated Palletizer

Exceptionally fast 4-axis machine

3.15-meter reach capability

150 kg payload

UP Rail Guided Vehicle

UP Rail Guided Vehicle

Efficient, flexible, reliable, and cost-effective

Advanced control and sensor technology integration

Adaptable to diverse transport scenarios

Stacker

Stacker

Core equipment of the stereoscopic warehouse

Executes storage and retrieval operations through programmed movements

Features both automated and manual control capabilities

Quicktron AGV Handling Robot

Quicktron AGV Handling Robot

Features autonomous handling, navigation, and obstacle avoidance

Multi-robot coordination via WIFI network

Payload up to 1000 kg

Superior Quality Management for Safer Products

CNAS

Certified in 2017

400+

High-precision testing instruments

5

A global network of testing centers

100+

Daily tests of raw materials and finished products

99%

Self-inspection rate for Chinese health food

Global Certifications for Seamless Market Access

Backed by over 30 international certifications across six core categories, ranging from food safety to GMP and social responsibility, SIRIO facilitates faster product approval and streamlined access to key global markets including the U.S., EU, Australia, and New Zealand.

  • TGAs GMP

    TGAs GMP

  • ISO 9001

    ISO 9001

  • ISO 5001

    ISO 5001

  • ISO 45001

    ISO 45001

  • MSC

    MSC

  • HACCP

    HACCP

  • Halal

    Halal

  • Friend of the Sea

    Friend of the Sea

  • AEO

    AEO

  • UL

    UL

  • KOSHER

    KOSHER

  • NPAUL GMP

    NPAUL GMP

  • NSF SPORTS

    NSF SPORTS

  • SEDEX

    SEDEX

  • CNAS

    CNAS

  • NSF GMP

    NSF GMP

  • Organic by Oregon Tilth

    Organic by Oregon Tilth

  • ISO 27001

    ISO 27001

  • ISO 14001

    ISO 14001

  • Pharmaceutical Products GMP

    Pharmaceutical Products GMP

  • Health Canada Registration

    Health Canada Registration

  • IFS

    IFS

  • Organic Production

    Organic Production

  • Gluten-Free

    Gluten-Free

  • Global Standard for Food Safety

    Global Standard for Food Safety

  • USDA ORGANIC

    USDA ORGANIC

Transform the Health of the World

Partnering worldwide to explore new frontiers in the nutraceutical industry

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